Cement, aggregates and ready-mix
Operational Reality

Sample War Map

Cement, aggregates and ready-mix War Map

Cement, aggregates and ready-mix producer · 1 cement plant, 4 quarries, 6 batching plants · 310 employees

Trucks wait at the weighbridge while someone phones sales admin or credit to confirm an order. The map follows each delivery note from the gate to the invoice and shows which manual steps keep trucks parked.

A War Map is an operating map built from real cases and expert interviews. It shows where the business is fragile, what that costs, and what to fix first.

What you receive

  1. 01Operational Reality

    How the work really runs: people, systems, handoffs and exceptions.

  2. 02Findings

    What it costs: quantified problems, process gaps and key-person risks.

  3. 03Implementation plan

    What to fix first: prioritized systems, timeline and value drivers.

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Read the sampleSee all industry War Maps

Cement, aggregates and ready-mix producer · 1 cement plant, 4 quarries, 6 batching plants · 310 employeesThis War Map shows how we turn an operational review into an implementation plan. The dates show a possible sequence; the scope and schedule of a real engagement are agreed with you.

Operational Reality

This is what we deliver: a map of where the business is fragile, what it costs, what to automate first, and which systems should exist so leadership can stop carrying the operation by hand.

Illustrative five-week work plan, September 14 to October 16, 2026: eleven interview roles across eight departments, seven systems, the cement plant, two of the four quarries and the ready-mix dispatch office, with the final week used for synthesis and handover.

Gate holds
35 trucks/day
parked at a weighbridge for an order or credit call
Delivery-note corrections
3.4 days
average from reported error to corrected invoice
Key-person dependencies
2 critical
weighbridge lead and ready-mix dispatcher
11
People interviewed
across 8 departments
7
Systems accessed
1 broken link, 4 run by hand
16
Workflows documented
11 with manual exceptions
23
Friction points identified
7 classified as critical

Five-week sample timeline · five work blocks

One row per week. Open a week to see each working day.

  1. Week 1
    Sep 14 to Sep 18

    Gate, sales admin and dispatch

    Scope set. The weighbridge, delivery-note corrections, ready-mix dispatch and credit checks shadowed on live shifts.

    People: Hervé Delorme, Laetitia Morel, Karim Benali, Sandrine Pelletier, Julien Masson, Émilie Garnier

    Daily detail · 5 days
    Sep 14
    Kickoff and scope

    Agreed scope: the path of a load from order to invoice, plus maintenance and quarry reporting. Chose the cement plant gate and two quarries for shadowing.

    Hervé Delorme · Managing Director
    Sage X3Excel
    Sep 15
    Weighbridge shadow from the 5:30 opening

    Logged 63 trucks over the morning shift. 8 were held for an order or credit question. Longest hold: 1 h 20 for a new site missing from the printed order list.

    Karim Benali · Weighbridge Lead
    WeighbridgeSage X3Excel
    Sep 16
    Order intake and delivery-note corrections

    Followed 9 corrections from the customer's call to the corrected invoice. Each one needed the paper copy, a call to the plant and a manual edit in Sage X3.

    Sandrine Pelletier · Head of Sales Administration
    Sage X3Messaging
    Sep 17
    Ready-mix dispatch shadow

    Counted 19 same-day changes on 44 concrete orders. Every change was retyped into a batching PC and relayed to drivers by phone or WhatsApp.

    Julien Masson · Ready-mix Dispatcher
    BatchingGPSExcelMessaging
    Sep 18
    Customer credit and holds

    Reviewed the morning credit list and the calls from the gate. Delivered tonnage not yet invoiced is missing from the exposure she sees.

    Émilie Garnier · Credit Controller
    Sage X3Excel
  2. Week 2
    Sep 21 to Sep 25

    Quarries, plant and systems

    Quarry loading, crusher maintenance, environmental reporting and the system links mapped.

    People: Bruno Caron, Thierry Vasseur, Olivier Maréchal, Claire Lefebvre, Mathieu Perrin

    Daily detail · 5 days
    Sep 21
    Quarry weighbridge and loading

    Shadowed the morning peak at quarry 2. Same pattern as the cement plant: weighing is quick, the order match is done by hand.

    Bruno Caron · Quarry Manager
    WeighbridgeExcel
    Sep 22
    Crusher breakdowns and repair history

    Reviewed 6 months of crusher stops. Most were entered in GMAO days later, without a cause. Parts are tracked in a separate Excel list.

    Thierry Vasseur · Maintenance Manager
    GMAOExcel
    Sep 23
    Cement plant and kiln planning

    Kiln preventive plans are well kept in GMAO. Dispatch and gate issues reach the plant manager as phone calls during the day.

    Olivier Maréchal · Cement Plant Manager
    GMAOSage X3
    Sep 24
    Quarry environmental reporting

    Walked through the monthly report: weighbridge tonnage, dust and water results, blast vibration. About 24 hours a month of collection and copying.

    Claire Lefebvre · Environment and Quarry Compliance Manager
    ExcelWeighbridge
    Sep 25
    System links and data flows

    Mapped the nightly weighbridge import into Sage X3. Amended or cancelled notes fail the import and land in an error file that sales admin clears by hand.

    Mathieu Perrin · IT Manager
    Sage X3WeighbridgeBatching
  3. Week 3
    Sep 28 to Oct 2

    Second shadow and evidence

    Six months of tickets, corrections and credit releases analysed. Friction register built.

    People: Karim Benali

    Daily detail · 5 days
    Sep 28
    Second gate shadow on a peak morning

    Confirmed the first count on a busier day: 71 trucks, 9 held. Recorded which questions Karim answers from memory.

    Karim Benali · Weighbridge Lead
    WeighbridgeExcel
    Sep 29
    Weighbridge ticket analysis

    Analysed 6 months of tickets across 5 weighbridges. About 11% of trucks needed a call before loading; average hold 38 minutes.

    WeighbridgeSage X3
    Sep 30
    Correction trail sample

    Traced 240 amended notes. Average 3.4 days from reported error to corrected invoice. Typing errors on site and product codes were the main cause.

    Sage X3Excel
    Oct 1
    Credit release sample

    Found 41 loads released over the customer's credit limit in 6 months, mostly to clear a queue at the gate.

    Sage X3Excel
    Oct 2
    Time allocation and friction register

    Built the time allocation for the 11 roles and the friction register, with each row scoped to avoid double counting.

  4. Week 4
    Oct 5 to Oct 9

    Internal analysis

    8 initiatives scored, human decision points defined, roadmap and value model drafted.

    People: No interviews this week

    Daily detail · 5 days
    Oct 5
    Opportunity scoring

    Scored 8 initiatives by effort, value and dependency. The gate pre-check needs the credit watch first.

    Oct 6
    Human decision points

    Listed, for each initiative, which decisions stay with a named person: credit release, price changes on a note, environmental sign-off.

    Oct 7
    Roadmap design

    Sequenced the work so that the first pilots run on one weighbridge and two batching plants before rollout.

    Oct 8
    Value model

    Separated staff time, truck time and cash timing so that no euro is counted twice.

    Oct 9
    Internal QA

    Checked every figure against interview notes, ticket data and the correction sample.

  5. Week 5 · Handover
    Oct 12 to Oct 16

    Synthesis and handover

    Findings validated with the people who run the gate and dispatch. War Map delivered.

    People: Sandrine Pelletier, Karim Benali, Julien Masson, Hervé Delorme, Laetitia Morel, Olivier Maréchal

    Daily detail · 5 days
    Oct 12
    Deliverable assembly

    Assembled the three chapters: operational reality, findings, implementation plan.

    Oct 13
    Validation with team leads

    Reviewed process maps and the friction register line by line. One correction: same-day changes average 18 a day, below the 19 observed.

    Sandrine Pelletier · Head of Sales Administration
    Oct 14
    Final QA

    Final check of numbers, dependencies and the order of the roadmap.

    Oct 15
    Pre-handover review

    Walked through findings and value assumptions. Agreed which initiatives to start in month 1.

    Hervé Delorme · Managing Director
    Oct 16
    War Map handover

    Delivered the War Map and the 16-week plan. Named an owner for each initiative.

    Hervé Delorme · Managing Director

What We Heard

“

“When the order isn't on my list, I call sales admin. If they're on another call, the truck waits and the queue grows behind it.”

Karim Benali, Weighbridge Lead, cement plant
“

“A wrong site address on one note can take me a morning. Find the paper copy, call the plant, fix Sage, then explain it to the customer.”

Sandrine Pelletier, Head of Sales Administration
“

“Almost half my concrete orders change on the day. The batching PC doesn't know, so I retype everything and ring the drivers.”

Julien Masson, Ready-mix Dispatcher
“

“The weighbridge can't see a credit block in Sage. So they call me, or they let the truck go.”

Émilie Garnier, Credit Controller
“

“The monthly quarry report is three days of copying numbers from five places. I sign it, so I check every line again.”

Claire Lefebvre, Environment and Quarry Compliance Manager

Team Members Interviewed

HD
Hervé Delorme
Managing Director · Executive
LM
Laetitia Morel
Finance Director · Finance
OM
Olivier Maréchal
Cement Plant Manager · Plant and maintenance
SP
Sandrine Pelletier
Head of Sales Administration · Sales administration
KB
Karim Benali
Weighbridge Lead, cement plant · Gate and logistics
JM
Julien Masson
Ready-mix Dispatcher · Ready-mix
ÉG
Émilie Garnier
Credit Controller · Finance
TV
Thierry Vasseur
Maintenance Manager · Plant and maintenance
BC
Bruno Caron
Quarry Manager · Quarries and environment
CL
Claire Lefebvre
Environment and Quarry Compliance Manager · Quarries and environment
MP
Mathieu Perrin
IT Manager · IT

Systems Accessed

Sage X3ERP
Broken
Action needed
Orders, prices, credit and invoicing. The nightly import of weighbridge tickets rejects amended or cancelled notes; about 12 a day are re-keyed by hand.
Weighbridge softwareWeighing and delivery notes
Manual
Action needed
Five weighbridges record tare and gross weight automatically. The order match is manual: operators work from an order list printed at 6:00.
Batching plant controlReady-mix production
Manual
Action needed
One local PC per batching plant. Recipes and quantities are typed in from the dispatch board, with no link to Sage X3 orders.
Fleet telematicsTruck tracking
Automatic
Live position of the 22 company mixer trucks. Haulier trucks are outside it, so dispatch phones them.
GMAO (Carl Source)Maintenance management
Manual
Action needed
Kiln preventive plans are kept up to date. Crusher breakdowns are often entered days later, without the cause or the parts used.
ExcelOperational layer
Manual
Action needed
Dispatch board, morning credit list, environmental register and correction log. Each file has a single owner.
Outlook and WhatsAppCommunication
Automatic
Customers, hauliers and drivers send orders, changes and photos here. None of it reaches Sage X3.
Automatic
Manual
Broken
Next Chapter
Findings

Strategy Session · 30 min

A real engagement is scoped in the Strategy Session and may begin with a War Map or a bounded Feasibility Sprint.

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