Steel service centre and long products
Operational Reality

Sample War Map

Steel service centre and long products War Map

Steel service centre and long-products processor · 2 sites · 170 employees

Every delivery of structural or stainless steel needs its mill certificate, and every certificate is found by hand in a shared drive. The map shows where heat numbers get lost between the saw, the certificate and the invoice, and what that costs in payments held and claims.

A War Map is an operating map built from real cases and expert interviews. It shows where the business is fragile, what that costs, and what to fix first.

What you receive

  1. 01Operational Reality

    How the work really runs: people, systems, handoffs and exceptions.

  2. 02Findings

    What it costs: quantified problems, process gaps and key-person risks.

  3. 03Implementation plan

    What to fix first: prioritized systems, timeline and value drivers.

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Read the sampleSee all industry War Maps

Steel service centre and long-products processor · 2 sites · 170 employeesThis War Map shows how we turn an operational review into an implementation plan. The dates show a possible sequence; the scope and schedule of a real engagement are agreed with you.

Operational Reality

This is what we deliver: a map of where the business is fragile, what it costs, what to automate first, and which systems should exist so leadership can stop carrying the operation by hand.

Illustrative five-week work plan, January 19 to February 20, 2026: ten interview roles across seven departments, seven systems and both sites, with line shadowing on the long-products saws and the final week split between synthesis and handover.

Certificate packs
70/day
assembled by hand from a shared drive
Wrong or missing certificates
11%
of shipments that need one
Surcharge passed on late
€40-60K/yr
scenario, from monthly tables updated by hand
10
People interviewed
across 7 departments
7
Systems accessed
certificate archive cut off from the ERP
15
Workflows documented
10 with manual exceptions
21
Friction points identified
6 classified as critical

Five-week sample timeline · six work blocks

One row per week. Open a week to see each working day.

  1. Week 1
    Jan 19 to Jan 23

    Sales, pricing and quality

    Scope set. Quoting, surcharge updates and certificate packs shadowed at the desk.

    People: Philippe Dumont, Christine Faure, Romain Lacroix, Aurélie Fontaine, Valérie Lemoine, Isabelle Marchand

    Daily detail · 5 days
    Jan 19
    Kickoff and scope

    Agreed scope: quote to cash for flat and long products, including certificates and claims. Chose the long-products site for line shadowing.

    Philippe Dumont · CEO
    DivaltoExcel
    Jan 20
    Quote desk shadow

    Followed 23 quotes over a morning. 9 needed an alloy or energy surcharge check, done in an Excel calculator next to Divalto.

    Romain Lacroix · Inside Sales Lead
    OutlookDivaltoExcel
    Jan 21
    Surcharge tables and contract rules

    The monthly update of mill surcharges takes about two days. Some contracts follow the order-date surcharge, others the delivery date; the rule sits in Aurélie's notes.

    Aurélie Fontaine · Pricing and Purchasing Manager
    DivaltoExcel
    Jan 22
    Certificate packs

    Watched 14 packs being prepared. About 5 minutes each, longer when a heat number on a cut piece was hard to read.

    Valérie Lemoine · Quality Manager
    CertificatesDivaltoOutlook
    Jan 23
    Sales leadership and customer pressure

    Two large fabricators now hold payment until certificates arrive. Delivery dates are promised without seeing the saw load.

    Isabelle Marchand · Sales Director
    DivaltoOutlook
  2. Week 2
    Jan 26 to Jan 30

    Lines, yard and transport

    Saw line, coil yard, line planning, transport booking and claims mapped.

    People: Mehdi Haddad, Yannick Le Gall, Stéphane Guérin, Nicolas Brun, Valérie Lemoine, Christine Faure

    Daily detail · 5 days
    Jan 26
    Saw line shadow

    Mehdi nests bar lengths by hand on the printed list. Offcuts over 1 metre are stacked by the saw with a chalk mark, outside stock.

    Mehdi Haddad · Saw Line Team Leader
    Line terminalsDivalto
    Jan 27
    Coil yard and partial coils

    Scanning works at receipt and dispatch. After slitting, partial coil weights are estimated and corrected after spot checks.

    Yannick Le Gall · Coil Yard Lead
    ScannersDivalto
    Jan 28
    Line planning

    Line plans are rebuilt each morning from Divalto orders and calls from sales about urgent jobs.

    Stéphane Guérin · Operations Manager
    DivaltoLine terminalsExcel
    Jan 29
    Transport booking

    The next-day plan for 6 company trucks and 3 hauliers is built in Excel by 15:00. Sales learn the delivery date afterwards.

    Nicolas Brun · Transport Coordinator
    Haulier portalExcelOutlook
    Jan 30
    Claims and credit notes

    Reviewed 6 months of claims: 31 back-claims to mills, 9 of them sent after the mill's deadline.

    Valérie Lemoine · Quality Manager
    ExcelDivalto
  3. Week 3
    Feb 2 to Feb 6

    Samples and evidence

    Certificate, surcharge and cut-list samples measured. Friction register built.

    People: Romain Lacroix, Mehdi Haddad, Stéphane Guérin

    Daily detail · 5 days
    Feb 2
    Cut-list intake timing

    Timed 12 cut-to-length orders typed from customer PDFs and spreadsheets: 6 minutes on average, up to 25 for a 60-line list.

    Romain Lacroix · Inside Sales Lead
    OutlookDivalto
    Feb 3
    Second saw shadow, afternoon shift

    Offcut handling differs between shifts. Without Mehdi, the afternoon shift cut more new bars for comparable orders.

    Mehdi Haddad · Saw Line Team Leader
    Line terminals
    Feb 4
    Certificate pack sample

    Checked 400 shipments from 3 months against their packs. 11% had a certificate missing, sent late or for the wrong heat.

    CertificatesDivalto
    Feb 5
    Surcharge audit

    Compared 6 months of stainless and alloy invoice lines with published surcharges. About 8% of stainless tonnage carried the previous month's value.

    DivaltoExcel
    Feb 6
    Time allocation and friction register

    Built the time allocation for the 10 roles and the friction register, keeping certificate and claim time apart.

  4. Week 4
    Feb 9 to Feb 13

    Internal analysis

    8 initiatives scored, decision owners named, roadmap and value model drafted.

    People: No interviews this week

    Daily detail · 5 days
    Feb 9
    Opportunity scoring

    Scored 8 initiatives by effort, value and dependency. Remnant stock needs line feedback first.

    Feb 10
    Human decision points

    Pricing rules approved by the pricing manager, uncertain certificate matches released by the quality manager, credit notes decided by the sales director.

    Feb 11
    Roadmap design

    Started with surcharges and certificates, where results are visible within weeks and the risk is low.

    Feb 12
    Value model

    Kept staff time, steel yield, surcharge recovery and cash timing in separate lines.

    Feb 13
    Internal QA

    Checked every figure against interview notes and the three samples.

  5. Week 5
    Feb 16 to Feb 17

    Synthesis

    Deliverable assembled and checked.

    People: No interviews this week

    Daily detail · 2 days
    Feb 16
    Deliverable assembly

    Assembled the three chapters: operational reality, findings, implementation plan.

    Feb 17
    Final QA

    Final pass on numbers, dependencies and the order of work.

  6. Week 5 · Handover
    Feb 18 to Feb 20

    Validation and handover

    Findings validated with the people who run pricing, quality and the saw. War Map delivered.

    People: Valérie Lemoine, Aurélie Fontaine, Mehdi Haddad, Philippe Dumont, Isabelle Marchand, Christine Faure, Stéphane Guérin

    Daily detail · 3 days
    Feb 18
    Validation with team leads

    Reviewed process maps and the register line by line. One change: cut-to-length orders average 35 a day, against 38 first estimated.

    Valérie Lemoine · Quality Manager
    Feb 19
    Pre-handover review

    Walked through findings and value assumptions. Agreed to start with surcharges and certificate packs.

    Philippe Dumont · CEO
    Feb 20
    War Map handover

    Delivered the War Map and the 16-week plan, with a named owner for each initiative.

    Philippe Dumont · CEO

What We Heard

“

“The customer wants the certificate for that exact heat. Once the bar is cut, the heat number is my handwriting on a tag.”

Valérie Lemoine, Quality Manager
“

“Nickel moved again this month. Until I update the tables, stainless quotes go out on last month's surcharge unless someone thinks to ask me.”

Aurélie Fontaine, Pricing and Purchasing Manager
“

“I nest the cuts in my head. A good offcut goes on the rack by the saw, and after a week nobody remembers it's there.”

Mehdi Haddad, Saw Line Team Leader
“

“Two of our biggest fabricators won't pay until the certificates arrive. We're financing their steel because we can't find a PDF.”

Isabelle Marchand, Sales Director
“

“Sales promise Thursday, then I find out on Wednesday at three that no haulier has room.”

Nicolas Brun, Transport Coordinator

Team Members Interviewed

PD
Philippe Dumont
CEO · Executive
IM
Isabelle Marchand
Sales Director · Sales
RL
Romain Lacroix
Inside Sales Lead, long products · Sales
AF
Aurélie Fontaine
Pricing and Purchasing Manager · Purchasing
SG
Stéphane Guérin
Operations Manager · Operations
MH
Mehdi Haddad
Saw Line Team Leader · Operations
VL
Valérie Lemoine
Quality Manager · Quality
YL
Yannick Le Gall
Coil Yard Lead · Logistics
NB
Nicolas Brun
Transport Coordinator · Logistics
CF
Christine Faure
Finance Director · Finance

Systems Accessed

Divalto infinityERP
Manual
Action needed
Orders, stock, pricing and invoicing. Surcharge tables are updated by hand once a month. Heat numbers are stored as free text, with no link to certificates.
Certificate archive (shared drive)Inspection certificates (EN 10204 3.1)
Broken
Action needed
PDFs received by email and filed by supplier and month. No index by heat number, so every pack starts with a search.
Line terminalsSaw and cut-to-length lines
Manual
Action needed
Cutting lists arrive on paper. Actual lengths, offcuts and coil weights are written by hand and typed into Divalto the next morning.
Barcode scannersStock movements
Automatic
Bundle and coil labels are scanned at receipt and dispatch. Movements reach Divalto in real time.
ExcelOperational layer
Manual
Action needed
Surcharge calculator, claims log, transport plan and a partial list of remnants.
OutlookEmail
Automatic
RFQs, cutting lists, certificates and claims all arrive here. Nothing is extracted.
Haulier booking portalTransport booking
Manual
Action needed
Used by one of the three regular hauliers. The other two are booked by phone.
Automatic
Manual
Broken
Next Chapter
Findings

Strategy Session · 30 min

A real engagement is scoped in the Strategy Session and may begin with a War Map or a bounded Feasibility Sprint.

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